Polypropylene Fiber

Construction Chemicals

Monofilament Polypropylene Fibres

Polypropylene chopped Fiber is a high-strength bundled monofilament fiber made of polypropylene resin as the primary raw material by a unique process. Adding it to concrete (or dry mortar) can effectively control micro-cracks caused by plastic shrinkage, settlement, and temperature changes in concrete (or dry mortar) and prevent and inhibit the formation and development of cracks. As a result, it can be widely used in industrial and civil construction, water conservancy engineering, road, and bridge engineering

Good dispersibility

Polypropylene chopped fibres can be cut to 3, 6, 9 or 12 mm in length according to length requirements. They have good dispersibility and can be quickly and evenly dispersed in the mortar during mixing without forming lumps. This allows them to fully exert their reinforcing and toughening effects, ensuring consistency and stability of the mortar’s properties.

Crack and impact resistance

When an appropriate amount of polypropylene fibres is added to cement mortar, the fibres disperse evenly in the matrix and exhibit a three-dimensional random distribution, supporting the aggregate and better transferring stress, so that together they can withstand external forces and significantly improve the mechanical properties of the mortar, such as crack resistance, impact resistance, abrasion resistance

Alkali resistance

Cementitious materials are alkaline, and polypropylene chopped fibres have excellent alkali resistance. They will not corrode or degrade in long-term contact with an alkaline environment, and can maintain good performance at all times, maintaining their reinforcing effect on the mortar. Glass fibres, on the other hand, have poor alkali resistance, and although alkali-resistant glass fibres do exist, they do not last long.

Scan the QR to download our Brochures

What is polypropylene fibre?

Polypropylene fibre is a high-strength polypropylene monofilament fibre manufactured using a high-temperature spinning process with polypropylene resin as the raw material. As the fibres are evenly distributed in small quantities within the concrete per unit volume, the development of micro-cracks must encounter resistance from the fibres, which consumes energy and makes further development difficult, thus preventing the cracks from growing and achieving the effect of crack resistance. The addition of fibres is like mixing in a huge number of microscopic tendons in the concrete. These fibres inhibit the cracking process of the concrete and improve the fracture toughness of the concrete, which cannot be achieved by reinforcing steel alone. In this way, polypropylene fibres have become an excellent means of preventing cracking and seepage in concrete (mortar).

The mechanism of action of polypropylene fibres

Polypropylene fibres added to a cement matrix can theoretically: 1. increase the tensile strength of the matrix; 2. prevent the expansion of existing defects (microcracks) in the matrix and delay the appearance of new cracks; 3. increase the deformation capacity of the matrix and thereby improve its toughness and impact resistance.

There are two explanations for the reinforcement mechanism of concrete with uniformly distributed short fibres: first, the ‘fibre spacing mechanism’, which explains the restraining effect of fibres on the occurrence and development of cracks based on linear elastic fracture mechanics. It is believed that there are originally defects in the interior of concrete, It is generally believed that to improve strength, the extent of defects must be reduced as much as possible, toughness must be improved, and the stress concentration factor at the end of internal cracks must be reduced. Second, the ‘composite material mechanism’ takes the mixing principle of composite material composition as its theoretical starting point. Fiber-reinforced concrete is regarded as a fiber-reinforced system, and the mixing principle is applied to estimate the tensile and flexural strength of fiber-reinforced concrete. The relationship between the strength of fiber-reinforced concrete and the amount, direction, aspect ratio, and bond strength of the fibers is proposed.

Functions of polypropylene fibres

  1. Effectively improves the crack resistance of concrete (mortar)
In construction practice, polypropylene fibres have become an extremely effective means of improving the crack resistance of mortar and concrete. They are surface-treated using a special production process and have extremely strong adhesion to cementitious materials, so they can play a more effective crack-resistant role in concrete. Studies by relevant institutions have shown that the random distribution of polypropylene fibres in concrete greatly helps to reduce the effects of plastic shrinkage and stress caused by freezing and thawing. The energy from shrinkage is dispersed among tens of millions of filaments per cubic metre, each with high tensile strength and relatively low elastic modulus. This greatly enhances the toughness of the concrete (mortar) and inhibits the formation and development of micro-cracks.
At the same time, the chaotic support system formed by countless fibrous filaments inside the concrete can effectively prevent the segregation of aggregates, ensure uniform bleeding of water in the early stage of concrete, and thus prevent the formation of settlement cracks.

2. Greatly improve the impermeability and waterproofing properties of concrete (mortar)
  Adding an appropriate amount of microfibers to concrete can effectively inhibit the generation and development of early drying shrinkage microcracks and segregation cracks, greatly reducing the amount of concrete shrinkage, and in particular, effectively inhibiting the generation of connected cracks. The large number of fibers evenly distributed in the concrete and adhering to each other act as a ‘support’ for the aggregate, reducing the segregation of the aggregate and the water separation on the surface of the concrete, thereby greatly reducing the pore content in the concrete and greatly improving the impermeability.
The use of polypropylene fibres as a rigid self-protection material in concrete basement projects, roofs, water tanks, external wall plastering, etc., is particularly effective and can effectively solve the problem of seepage and cracking.

3. Enhances impact resistance
  After the fibres are added to the concrete and set, the high-strength fibrous strands that hold the cement together become a dense randomly distributed mesh reinforcement system, which is beneficial for preventing and controlling the formation and development of micro-cracks and enhancing the toughness of the concrete.
At the same time, it effectively improves bleeding, which is very helpful for early curing. The unique surface treatment process of the fibres allows them to bond closely with the cementitious material. The hydration reaction of the cement is more complete, aggregate segregation is reduced, and the grading is more uniform. This greatly maintains the overall strength of the concrete. When the concrete is impacted, the fibres absorb a large amount of energy, thereby effectively reducing the effect of concentrated stress, hindering the rapid expansion of cracks in the concrete, and enhancing the impact resistance of the concrete.

4. Enhanced frost resistance
Adding polypropylene fibres to concrete can relieve the effect of internal stress caused by temperature changes and prevent the expansion of micro-cracks. At the same time, the improvement of the concrete’s impermeability also helps to improve its frost resistance.
The use of polypropylene fibre concrete in public buildings and facilities in cold regions has effectively reduced the problem of frost heaving. It can be used as an effective means of compensating for temperature differences in concrete.

Related products

× How can I help you?